Inhibition of corrosion in boiler systems with etheramines

ABSTRACT

Aminoethers are used as corrosion inhibitors in boiler systems in which a working fluid comprising water with an aminoether corrosion inhibitor is circulated from a heater to a utilization site at which the working fluid gives up energy and decreases in temperature. A preferred class of aminoethers are the alkoxytriethyleneglycol-tert-alkylamines such as methoxy triethyleneglycol-tert-butylamine.

CROSS REFERENCE TO RELATED APPLICATION

This application is a divisional application of U.S. patent applicationSer. No. 13/471,797, filed on May 15, 2012.

FIELD OF THE INVENTION

This invention relates to a method of inhibiting corrosion in boilersystems used for raising steam or providing hot water.

BACKGROUND OF THE INVENTION

Boiler systems are widely used industrially and in residentialapplication for raising steam or supplying hot water. Steam raisingsystems may supply saturated steam or superheated steam. In all boilersystems and their associated equipment, including piping, valves, heatexchangers, radiators, etc., the heated water or steam is circulated ina loop which may be open or closed. Most industrial boiler andresidential boiler systems are constructed of carbon steel and equipmentcorrosion is a continuing and serious problem which has to be addressedboth with proper equipment design and operation along with periodicinspection and maintenance.

The dissolved gases normally present in water cause many corrosionproblems. For instance, oxygen in water produces localized pitting whilecarbon dioxide corrosion is frequently encountered in condensate systemsand less commonly in water distribution systems. The resulting corrosionmay lead either to removal of material as with pitting or to depositformation on heat transfer surfaces to reduce efficiency andreliability.

A number of measures may be taken to inhibit, corrosion or its effectson the system. Proper feed-water selection and treatment, for example,by daeration, can contribute materially and chemical treatment caninhibit the direct effects of corrosion-inducing species or of thecorrosion products which may be formed. Typical treatment chemicalsinclude neutralizing amines, filming amines, and oxygen scavenger-metalpassivators. Neutralizing amines are used to neutralize the acidsgenerated by the dissolution of carbon dioxide or other acidic processcontaminants in the water. Filming amines, by contrast, act by forming aprotective film on metal surfaces which replaces loose oxide or sulfidescale present on the surfaces with a thin amine film barrier. Filmingamines have, however, a tendency to form deposits by reacting withmultivalent ions, such as sulfates, and certain metals frequentlypresent in water supplies and so require addition in controlled amounts.

Filming amines containing one ingredient, such as hexadecylamine,octadecylamine and dioctyldecylamine are effective but often fail tocover the entire system and can produce fouling. Emulsifiers and, insome cases, small amounts of neutralizing amines can be added to improvefilm distribution by providing more uniform coverage and reducingfouling potential. Treatment with a combination, e.g., filming andneutralizing amines with dispersant aids, may provide superior corrosionprotection.

One factor in the use of amine corrosion inhibitors is the distributionbetween the steam and water phases. In closed system in which both steamand water will be present, the distribution of the amine between thesteam and liquid phases is significant: as the steam condenses, acidiccontaminants can either remain in the steam or dissolve in the liquidphase. Some contaminants, such as carbon dioxide, stay mainly in thesteam phase while others go into the liquid phase. Amines that are morelikely to distribute into the steam include cyclohexylamine but if it isused in a system with two condensation zones in series, acidic corrosionagents may deposit/condense into the liquid phase at the firstcondensation site while the cyclohexylamine will tend to remain in thesteam. This results in low pH in the first condensation site liquidphase. At the second site, where total condensation takes place, the pHis high.

Thus, there is a considerable number of factors entering into the choiceof amine corrosion inhibitors in boiler systems and additional aminesand amine systems are desirable in this application.

SUMMARY OF THE INVENTION

According to the present invention, aminoethers are used as corrosioninhibitors in boiler systems. The aminoethers are known materialspreviously proposed as acidic gas absorbents with a number of them beingcommercially available for this purpose. The new area of applicationrepresents an extension of their utility with specific applicationsbeing dependent on the type of boiler system and the properties of theindividual aminoether. Specific aminoethers are described below.

DETAILED DESCRIPTION

Utilization Systems

The term “boiler system” is used here to mean a system comprising awater heater connected to a closed or open loop fluid circuit forcirculating water and/or steam from the heater to a utilization site,e.g., a heat exchanger, a radiator, a power source such as, for example,a turbine or an engine, an ejector or injector, in the utilization site,the water/steam gives up energy and decreases in temperature; if thetemperature decrease is large enough, steam may condense. Typical closedloop systems include heating circuits, heat exchanger loops, condensingturbine circuits and condensing reciprocating engine circuits; it is insuch circuits that the present aminoether corrosion inhibitors findtheir most significant utility. Circuits may be single phase circuits inwhich heated water is circulated or mixed phase circuits in which thewater is wholly or partly evaporated to form steam which is condensed atone or more condensation sites in the circuit, in two phase circuits,the distribution of the aminoether between the phases will depend uponthe aminoether molecular weight and other physical and chemicalproperties of the compound(s) as well as the operating parameters of thecircuit, especially its temperature and pressure.

Aminoether Corrosion Inhibitors

The aminoether compounds proposed for use as corrosion inhibitors inboiler systems comprises a class of compounds known primarily for theirutility for the absorption of acidic gases such as H₂S and CO₂ from gasstreams such a natural gas, syngas, etc. The preferred aminoethers arerepresented by derivatives of diethylene glycol or polyethylene glycolswhich contain severely sterically hindered amino groups as well as bytheir corresponding derivatives derivatized on the alcohol group to formthe corresponding ether or ester derivatives and their correspondingsultanate and phosphonate salts. In general, the preferred severelysterically hindered aminoether derivatives will have a cumulative Es(Taft steric hindrance constant) value greater than 1.75 (see below forfurther explanation of this constant and its calculation).

Preferred examples of these aminoethers are disclosed in U.S. Pat. Nos.4,405,583; 4,405,585, 4,471,138, 4,894,178 and U.S. Patent Publication2010/0037775, to which reference is made for a full description of thesematerials, their synthesis and their use in selective acidic gasseparation processes. The disclosures of the aminoethers are summarizedbelow for convenience.

U.S. Pat. No. 4,405,583: The hindered diamino ethers disclosed in thispatent are defined by the formula:

where R¹ and R⁸ are each C₁ to C₈ alkyl and C₂ to C₈ hydroxyalkylgroups, R², R³, R⁴, R⁵, R⁶, and R⁷ are each hydrogen, C₁-C₄ alkyl andhydroxyalkyl groups, with certain provisos to define the adequatelyhindered molecule and m, n, and p are integers from 2 to 4 and o is zeroor an integer from 1 to 10. A typical diamino ether of this type is1,2-bis(tert-butylaminoethoxy)ethane, a diamino derivative oftriethylene glycol.

U.S. Pat. No. 4,405,585: The hindered amino ether alcohols disclosed inthis patent are defined by the formula:

where R¹ is C₁-C₈ primary alkyl and primary C₂-C₃ hydroxyalkyl, C₃-C₈branched chain alkyl and branched chain hydroxyalkyl and C₃-C₈cycloalkyl and hydroxycycloalkyl, R², R³, R⁴ and R⁵ are each hydrogen,C₁-C₄ alkyl and C₁-C₄ hydroxyalkyl radicals, with the proviso that whenR¹ is a primary alkyl or hydroxyalkyl radical, both R2 and R3 bonded tothe carbon atom directly bonded to the nitrogen atom are alkyl orhydroxyalkyl radicals and that when the carbon atom of R¹ directlybonded to the nitrogen atom is secondary at least one of R² or R³ bondedto the carbon atom directly bonded to the nitrogen atom is an alkyl orhydroxyalkyl radical, x and y are each positive integers from 2 to 4 andz is an integer from 1 to 4. Exemplary compounds of this type includethe amino ether alcohol tert-butylaminoethoxyethanol, a derivative ofdiethylene glycol.

U.S. Pat. No. 4,471,138: This patent discloses the desirability of usinga combination of a diamino ether with an aminoether alcohol. The twocompounds are represented by the respective formulae:

where x is an integer ranging from 2 to 6. This mixture can be preparedin the novel one-step synthesis, by the catalytic tertiarybutylamination of a polyalkenyl ether glycol,HO—(CH₂CH₂O)_(x)—CH₂CH₂—OH, or halo alkoxyalkanol. For example, amixture of bis-(tert-butylaminoethoxy)ethane (BTEE) andethoxyethoxyethanol-tert-butylamine (EEETB) can be obtained by thecatalytic tert-butylamination of triethylene glycol.

U.S. Pat. No. 4,894,178: A specific combination of diamino ether andaminoalcohol represented by the respective formulae:

with x being an integer ranging from 2 to 6 and the weight ratio of thefirst amine to the second amine ranging from 0.23:1 to 2.3:1 andpreferably 0.43 to 2.3:1. This mixture can be prepared in the one-stepsynthesis, by the catalytic tert-butylamination of the correspondingpolyalkenyl ether glycol, for example, by the catalytictert-butylamination of tri ethylene glycol.

US 2010/0037775: The reaction of a polyalkenyl ether glycol with ahindered amine such as tert-butylamine to form useful aminoetherabsorbents is improved by the use of an alkoxy-capped diethylene andtriethylene glycols in order to preclude the formation of an unwantedcyclic by-product, tert-butyl morpholine (TBM). The preferred capped di-and diethylene and triethylene glycols include methoxy-triethyleneglycol although the ethoxy-, propoxy- and butoxy homologs may also beused. The reaction between triethylene glycol and tert-butylamine isshown to produce a mixture of bis-(tert-butylaminoethoxy)ethane andtert-butylaminoethoxyethoxyethanol in a weight ratio of about 65-67%:33%for a total yield of about 95% of the mixture over an extended reactiontime while the reaction with the alkoxy-capped glycol produces themono-amino reaction product in comparable yield after a significantlyshorter reaction time.

The aminoether compounds may be used in conjunction with other aminecorrosion inhibitors such as the neutralizing amines and filming amines,e.g., hexadecylamine, octadecylamine or diotadecylamine as well as withother types of additive generally useful in boiler systems.

A preferred class of aminoethers for use in boiler systems in offshoreuse, e.g., in marine boilers and offshore production platforms, isdefined by the formula:R¹—NH—[C_(n)H_(2n)—O—]_(x)—OYwhere R¹ is a secondary or tertiary alkyl group of 3 to 8 carbon atoms,preferably a tertiary group of 4 to $ carbon atoms, Y is H or alkyl of 1to 6 carbon atoms, n is a positive integer from 3 to 8 and x is apositive integer from 3 to 6. The preferred R¹ group is tertiary butyland the most preferred amino ethers are those derived from triethyleneglycol (n is 2, x is 3). When Y is H, the amino ether is an amino etheralcohol such as tert-butylamino ethoxyethoxyethanol, derived fromtriethylene glycol; when Y is alkyl, preferably methyl, the amino etheris an alkoxy amino ether, with preference for tert-butylaminomethoxy-ethoxyethoxyethanol. The monoamino ethers may be used in blendswith diamino ethers in which the terminal OH group of the ether alcoholor the terminal alkoxy group of the alkoxy amino ether is replaced by afurther hindered amino group as expressed in the formula:R¹—NH—[C_(n)H_(2n)—O—]_(x)—NHR²where R¹, n and x are as defined above and R², which may the same ordifferent to R¹, is a secondary or tertiary alkyl group of 3 to 8 carbonatoms. A preferred diamino ether of this type is bis-(t-butylaminoethoxy)ethane which may conveniently be used as a mixture withtert-butylamino methoxy-ethoxyethoxyethanol in a weight ratio of about65-67 wt %:33-35 wt % or 33.3-35 wt %:65-66.7 wt %.

The secondary aminoethers mentioned above are characterized by acyclicor cyclic moieties attached to the amino nitrogen atom(s). The term“severely sterically hindered” signifies that the nitrogen atom of theamino moiety is attached to one or more bulky carbon groupings.Typically, the severely sterically hindered aminoether alcohols have adegree of steric hindrance such that the cumulative Es value (Taft'ssteric hindrance constant) greater than 1.75 as calculated from thevalues given for primary amines in Table V in a F. DeTar, Journal ofOrganic Chemistry, 45, 5174 (1980), to which reference is made for adescription of this parameter. Further discussion of the sterichindrance factor is given in the patents mentioned above, to whichreference is made for such a discussion.

The diethylene and triethylene glycol alkoxy aminoethers described inU.S. 2010/0037775 are proposed for use in systems where distributioninto the steam phase is desirable since the alkoxy end group preventshydrogen bonding either between molecules of the aminoether itself orwith the water in the system, so favoring a lower boiling point thanwould be expected from the molecular weight alone. The use of thealkoxytriethyleneglycol-tert-alkylamines such as methoxytriethyleneglycol-tert-butylamine is particularly favored for suchapplications.

While useful in low and medium pressure boiler systems, e.g., withsaturated steam or with only a moderate degree of superheat, e.g., up tosteam temperatures of about 150° C., utility in higher temperature steamcircuits, e.g., up to about 250 or 300° C. is contemplated. Thestability of the ethers is relatively high, making them potentiallyuseful in such applications.

The invention claimed is:
 1. A method of inhibiting corrosion in aboiler system in which a working fluid comprising water is circulatedfrom a heater to a utilization site at which the working fluid gives upenergy and decreases in temperature, comprising adding an aminoethercorrosion inhibitor to the water; wherein the aminoether comprisesdiamino ether and an aminoether alcohol represented by the respectiveformulae:

where x is an integer ranging from 2 to
 6. 2. A method according toclaim 1 wherein the boiler system is a single phase, closed loop systemin which the water is heated in the heater.
 3. A method according toclaim 1 wherein the boiler system is a closed loop system in which thewater is converted to steam in the heater and condensed to water in atleast one condensation site in the circuit.
 4. A method according toclaim 3 wherein the steam temperature is up to about 250° C.
 5. A methodaccording to claim 1 wherein the weight ratio of the diamino ether tothe aminoether alcohol ranges from 0.23:1 to 2.3:1.
 6. A methodaccording to claim 1 in which the aminoether comprises a mixture ofbis-(tert-butylaminoethoxy)ethane and tert-butyl aminoethoxy ethoxyethanol.